Confused about when to change your Powermax consumables? In this video we discuss the retaining cap and what signs to look for in terms of wear and replacement.
The retaining caps primary focus is to hold the swirl ring, electrode, nozzle and shield in place to ensure proper alignment. Holes inside the retaining cap aid in directing shield flow gas, provide cooling for the consumables and assists in the cutting process.
When inspecting the retaining cap for wear it is essential to inspect the threads. Dirt will damage threads over time, requiring the cap to be replaced prematurely. The retaining cap also protects the consumables from outside impact and excessive heat exposure. During standard cutting operation, the retaining cap can typically last through several electrode and nozzle changes.
For gouging applications where the arc is on for longer duration’s, heat exposure can melt or deform the retaining cap. Look for areas on the retaining cap that look worn due to heat exposure.
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