Top Best Plasma Cutter in 2025

10th February 2025

With a wide range of brand new plasma cutters coming out every year and the update of well known models, it's difficult to understand which model is suitable for your plasma cutting application and which will give you best value for money.

From differences in design, portability and power there are many factors to consider when choosing your next plasma cutter. To help you decide between this large range of products we've ranked what are the best plasma cutters on the market in 2025.

Whether you are a beginner in plasma cutting or you want to update your current plasma cutter, this article is made for you.

Our pick for the best plasma cutters in 2025

Esab Cutmaster 30+ 240V Plasma Cutter

The Esab Cutmaster 30+ 240V with its portable and easy-to-use design, will follow you everywhere for industrial and general fabrication to automotive bodies works.

Thanks to its 4.3” TFT LCD display, it has never been easier to control your machine. With this last update of the Cutmaster you’re also going to be able to cut up to 10mm thanks to the SL60 1Torch that comes in the package.

With its automatic voltage detection that can go from 110 to 240 volts and 1 Ph power you’ll always be set on the best possible output. This plasma cutter is also built with an automatic air pressure detection and post-cut air pressure to extend consumable life.

Key features

Maximum edge cut capacity: 16 mm (5/8 in.)
three handles and lightweight
Industrial all-weather housing
4.3 in. TFT LCD display (glove-friendly adjustment knob)
SL60 1Torch featuring 2T/4T function
Switch between normal and grate cutting modes
40% duty cycle @ 30 A, 100% @ 20 A
Cutmaster Black Series consumables
3-year warranty on power supply
1-year warranty on torch and leads

Hypertherm Powermax 45 Sync 230V Plasma Cutting Machine

When it comes to plasma cutting, Hypertherm is one of the most renowned brands and the powermax one of the most famous models. With Powermax 45 Sync 230V, hypertherm created one of the most versatile plasma cutting systems available with an ability to gouge, cut and mark.

The Powermax 45 is able to cut up to 16mm and severance up to 29mm, and thanks to patented single-piece cartridge, it can do it with up to 5x longer consumable life and better cutting power than higher amperage competitors.

If you are looking for a plasma cutter that is going to follow you on the field for multiple years with versatile capacity and operating cost that is going to be lower than what you can have with higher voltage competitors, then the Powermax 45 Sync is made for you.

Key features

Cut capacity of 16 mm (5/8")
Severance capacity of 29 mm (1 1/8")
Professional grade
Single-piece cartridge
Up to 5x longer consumable life
Advanced torch communication
CNC interface and FastConnect™ torch connection
Greater cutting power than higher-amperage competitors
Wide variety of specialty cartridges and torches
Cut and mark using the same FineCut® cartridge
Last decades in the field
Minimize maintenance and downtime
SmartSYNC® torches for rugged industrial environments

Esab Handy Plasma 45I 0559160145

If you are looking for a budget friendly plasma cutter without compromising the quality of your work, the Esab Handy Plasma 45I is the plasma cutter for you.. It’s one of the most easy-to-use plasma cutters on the market with its 2.8” color LCD screen that displays all the parameters you need to know clearly.

With its automatic detection of inlet/outlet pressure and a system that purges gas after cutting you’ll be able to increase the use life of consumables. Moreover, a complete line of consumables has been developed to fit the performance of the machine, to take advantage of the full potential of it.

The HandyPlasma comes with a 60A torch, an ergonomic plasma cutting torch that features a trigger lock to choose between 2T and 4T function on the machine panel and to increase the safety.

Key features

Easy-to-use
3m work lead with ground clamp
Hand-held, light and portable
2.8” color LCD screen
Delivered with a 60A torch
220V 50/60 Hz single phase power supply.
2 years power source warranty
3 months torch warranty

Lincoln Tomahawk 45 Plasma Cutter 110/230V

If you want a plasma cutting machine to carry everywhere for your cutting projects, the Lincoln Tomahawk 45 110/230V is a good deal. With its 11.1Kg design you can move it easily from one site to another.

Thanks to a 2.8” screen, the Lincoln Tomahawk is also really easy-to-use and the security has been improved thanks to a parts-in-place system that detects the correct installation of consumables and torch.

With a possibility to cut up to 20mm with a powered from 120V and 230V input, you can carry your plasma cutter everywhere on site. The Touch Arc System and Rapid Arc Restrict make this plasma cutter reliable and fat to cut through gaps.

Key features

TFT 2.8” screen
Continuous Output Control
Touch Start system
Rapid Arc Restrike
Front Panel Purge Control
Gouging and Grid modes ( adjustable grid’s time )
Cool Operation, Long Consumable Life
Parts-in-Place system
Easily carried by one person.

Hypertherm Powermax 30Xp Plasma Cutter 240/110 Volt

Another Hyperthem Powermax to consider is the Hypertherm Powermax 30Xp 240/110. With only 9.5kg, the 30XP is really easy to carry and offers industry standard cutting performances up to 10mm thickness at 500mm/min and 12mm thickness at 250mm/min.

This plasma cutter is packaged with shaded glasses, cutting gloves and adapter plugs (120V and 240V) to get you up to cut easily and quickly. Thanks to its 2-in-1 design this plasma cutter provides high power capacity and FineCut® consumables.

The powermac 30Xp is the plasma cutting machine you need to choose if you want an easy-to-set-up and portable machine that is delivered with everything you need for your next project.

Key features

Cut capacity of 10mm at 500mm/min
Cut capacity of 12mm at 250mm/min
Severance capacity of 16mm at 125mm/min
Easy to use and portable
Package with welding PPE
Lightweight

You can find this selection of Plasma Cutter directly on our online shop or in our multiple stores in the UK. We are providing a large selection of plasma cutting and welding equipment for all your projects. We are also providing a large range of welding PPE like auto darkening welding helmets, welders jacket or welders apron and consumables for all your budgets.